Pressure vessels

We design and manufacture custom-made solutions, adapting to the specific needs of each project.

Desing and Manofacture of Hing-Specification pressure vesseles

At VR Ingeniería, we design and manufacture specialized pressure vessels for installations in refineries, pumping stations, and compression stations, tailored to a wide range of critical industrial applications, such as:

General Service
Lethal Service
Wet H2S Service
Hydrogen service
Amines service

Our vessels are designed to withstand high pressures, ensuring an optimal level of safety and reliability in every project, even under the most demanding conditions.

We design custom equipment

We design custom pressure vessels to meet the specific needs of each client. Our team of experts utilizes specialized software to perform mechanical calculations and structural integrity assessments. This ensures optimal performance, maximum safety, and durability in each of our vessels.

We comply with the most stringent industry regulations, and our processes align with international standards of quality and safety. This commitment ensures our clients’ trust and contributes to building a safer and more sustainable future.

Energy Efficiency:

Customization

Versatility

Quality

Durability

Regulatory Compliance

Technological Innovation

Energy Efficiency:

We design our equipment to maximize heat transfer, which can result in more efficient energy use. This can reduce operating costs and greenhouse gas emissions.

Customization:

We have the capability to design and manufacture custom heat exchangers to meet the specific needs of each customer. This can result in products that are better adapted to the plant’s operations and can improve its performance.

Versatility:

We design for a wide range of temperatures and pressures, making them suitable for various applications.

Quality:

All our heat exchangers are subjected to rigorous testing and quality assurance tests to guarantee their performance and durability. Our commitment to quality is unwavering.

Durability:

Thanks to precise material selection and a detailed manufacturing process, our heat exchangers are more durable and require less maintenance. This can reduce long-term costs and minimize plant downtime.

Regulatory Compliance:

All our products comply with industry regulations and standards, such as the ASME code. This ensures the safety and efficiency of the heat exchangers.

Technological Innovation:

We invest in research, innovation, and development to provide heat exchangers that utilize the latest technologies and materials available, aiming for improved performance and greater energy efficiency.

Features

MATERIALS
Carbon steels Carbon steels with NACE requirements Low-alloy steels Austenitic stainless steels Duplex, super duplex, and hyper duplex stainless steels Brasses (Naval Brass, Admiralty Brass) Monel Iconel Hastelloy

Types of vessels
Drums Scrubbers Cartridge filters Nut Shell Filters Columns Reactors Separators Deareators LPG Bullets Pig traps Hydrocyclones

Coatings
Cladding Weld Overlay Chesterton Coating for Highly Corrosive Applications

Advanced Manufacturing Processes

Our company leads in the manufacturing of heat exchangers, implementing production processes that ensure energy efficiency and quality in every product. Our heat exchangers are designed to optimize resources and reduce environmental impact.

We are committed to excellence in every phase of production, ensuring that each step, from design to delivery, contributes to exceptional performance and reliable operation.

Welding

We use advanced welding techniques to ensure the integrity of our heat exchangers. Our trained and qualified welders guarantee joints that withstand the high pressures and temperatures of the operations to which the equipment is subjected.

Machining

Our precision machining processes enable us to manufacture components with exact tolerances, ensuring a perfect fit and optimal performance of our heat exchangers.

Forming

We use forming techniques to shape the components of our heat exchangers. This allows us to create complex designs that maximize the heat transfer surface area.

Testing

All our heat exchangers are rigorously tested to ensure their performance and durability. This includes pressure tests to verify the strength of materials and welds and leak tests to confirm the efficiency of the joints.

Solutions by Industry

Pressure vessels are essential in a wide range of industries due to their ability to safely and efficiently store and transport fluids at high pressures. At VR Ingeniería, we design and manufacture custom pressure vessels.

Certifications and Regulatory Compliance

We manufacture according to the specifications of leading global process licensing companies, including Axens, UOP, Kellogg, and Exxon, among others. Additionally, we comply with the highest international standards:

ASME Sección VIII, División 1 & 2:
U and U2 certification for the design and manufacture of pressure vessels."
API 934-C:
Standard for the manufacture of thick-walled chromium-molybdenum steel vessels used in high-pressure hydrogen services.
NBBI (National Board of Boiler and Pressure Vessel Inspectors):
Inspection and Repair of Pressure Vessels.
NACE MR-0103, MR-0175, SP-0472, 8X194 :
Standards for Corrosion Resistance in Hydrogen Sulfide Environments.
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018:
Quality, Environmental, and Occupational Health and Safety Management Systems.

Transforming Challenges into Opportunities
Success Stories

Explore one of our most prominent projects and learn in detail how our solutions have created significant and positive impacts for our clients.

Reactor Project

Applications:
Refineries, lethal and general services.

Pressure Range:
From 15 psig to 5000 psig.

Manufacturing Processes:
– Rigorous selection and inspection of materials
– Application of specialized welding techniques
– Destructive and non-destructive testing to ensure structural integrity
– Compliance with API 934C standard for the fabrication of thick-walled chrome-molybdenum steel vessels used in high-pressure hydrogen services

Dimensions:
Diameter: 55” (1397 mm)
Length: 170” (4318 mm)
Thickness: 1″ (25.4 mm)

Materials:
Shell: SA-387 GR 11 CL2
Connections: SA-182 F11 CL2

Reactor Project

Applications:
Refineries, lethal and general services.

Pressure Range:
From 15 psig to 5000 psig.

Manufacturing Processes:
– Rigorous selection and inspection of materials
– Application of specialized welding techniques
– Destructive and non-destructive testing to ensure structural integrity
– Compliance with API 934C standard for the fabrication of thick-walled chrome-molybdenum steel vessels used in high-pressure hydrogen services

Dimensions:
Diameter: 55” (1397 mm)
Length: 170” (4318 mm)
Thickness: 1″ (25.4 mm)

Materials:
Shell: SA-387 GR 11 CL2
Connections: SA-182 F11 CL2

Diesel Side Stripper

Applications:
Refineries, lethal and general services.

Manufacturing Processes:
ASME Section VIII Division 1.
Design Temperature: 650 °F.
Destructive and non-destructive testing to ensure structural integrity.
External Design Pressure: Half Vacuum.

Dimensions:
Internal Diameter: 72” (1900 mm) and 96″ (2438 mm).
Length: 810” (20574 mm).

Diesel Side Stripper

Applications:
Refineries, lethal and general services.

Manufacturing Processes:
ASME Section VIII Division 1.
Design Temperature: 650 °F.
Destructive and non-destructive testing to ensure structural integrity.
External Design Pressure: Half Vacuum.

Dimensions:
Internal Diameter: 72” (1900 mm) and 96″ (2438 mm).
Length: 810” (20574 mm).

Crude, Water, and Gas Separators

Applications:
Refineries, lethal and general services.

Pressure Range:
100 psig.

Manufacturing Processes:
ASME Section VIII Division 1.
Destructive and non-destructive testing to ensure structural integrity.
Internal design temperature: 250 °F.

Dimensions:
Length: 118” (2997 mm).

Crude, Water, and Gas Separators

Applications:
Refineries, lethal and general services.

Pressure Range:
100 psig.

Manufacturing Processes:
ASME Section VIII Division 1.
Destructive and non-destructive testing to ensure structural integrity.
Internal design temperature: 250 °F.

Dimensions:
Length: 118” (2997 mm).

Our Valuable Cliente Portfolio

Here is a brief list of clients who have trusted our expertise and quality in the development of pressure vessels.

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