Environmental control equipment

Environmental control equipment

The transformation of raw materials and the use of fossil fuels or biomass generate a significant amount of particulate matter, which must be captured using specialized filtration equipment. These systems are designed specifically to capture particles of various sizes, withstand high combustion gas temperatures, and resist acidic characteristics, fully adapting to the specific needs of each industrial process.

  • High-efficiency multi cyclones
  • Pulse-jet filter bags

Baghouse filter

Our design incorporates filtering agents known as ‘Bags,’ made from various materials based on each client’s specific needs. Complemented by our advanced Pulse Jet automatic cleaning system, these filters are essential in numerous industrial sectors, including power generation, cement, metallurgy, chemical, and other processes involving boilers.

Key advantages

01. | Efficiencies up to 99%

02. | Ideal for Small Particle Sizes

03. | Continous Filtration

04. |Low Pressure Drop

05. |Low Maintenance

06. |Robust and Reliable Design

Filtro de mangas industrial para la recolección de polvo en procesos de fabricación

Pulse Jet Cleaning System

Hot gases mixed with particulate matter enter the equipment through the lower hopper and are filtered on the outer surface of the bags, which are supported by cages. Using modern pressure sensors, we automate the pulses of compressed air to clean the bags from the inside, dislodging the captured material and allowing the filtration process to continue.

Technical Specifications

Operating temperature: Up to 250°C
EfficiencyUp to 99,9%
Particle Size

>2,5 μm

Solids at Outlet

< 50 mg/Nm3

Bag Material

Fibreglass / Polyester / PTFE

Gas Flow Rate

5,000 a 200,000 m3/h

PulseJet

Cyclones

In a cyclone, the gases from combustion enter tangentially at the top of the equipment. As the diameter decreases in the cone section, the tangential flow velocity increases. This process, along with the change in flow direction, causes the particulate matter to adhere to the walls of the cyclone and fall by gravity. As a result, clean gases exit through the top of the equipment.

01. | No Moving Parts

02. | High Operating Temperatures

03. | Continous Filtration

04. | Versatility

04. | Low Cost

Technical Specifications

Operating TemperatureUp to 400°C
Efficiency <95 %
Particle Size >10 μm
Solids at Outlet >200 mg/Nm3
Manufacturing Material A-36 / A-516
Gas Flow Rate 2,000 a 20,000 m3/h
Warranty 2 Años
ciclon 1

Multicyclone

01. | No Moving Parts

02. | High Operating Temperatures

03. | High Performance with Small Particles

04. | Versatility

A multicyclone employs a series of smaller, independently arranged cyclones. By reducing the size of the cyclone, the flow acceleration increases, resulting in greater efficiency in the collection of small particles. This advanced configuration allows for the treatment of air flow rates of practically any magnitude, thereby optimizing performance and process effectiveness.

Technical Specifications

Operating TemperatureUp to 400°C
Efficiency< 95%
Particle Size

>5 μm

Solids at Outlet

50 a 200 mg/Nm3

Manufacturing Material

A-36 / Gray Cast Iron

Gas Flow Rate

10,000 a 100,000 m3/h

multiciclon 1 1

Electrostatic Precipitator

01. | High Filtration Efficiency

02. | Low Pressure Drop

03. | Handling of Large Flow Rates

04. |Handling of High Temperatures

05. | Flexibility

Electrostatic precipitators are highly efficient devices used in various industries for controlling pollutant emissions. They operate by applying an electric field that charges the suspended particles in the gas flow. These charged particles are then captured on collector plates with an opposite charge, where they accumulate and are periodically removed using automatic cleaning methods.

Technical Specifications

Operating Temperatura: 250 °C
Efficiency> 90%
Particle Size

>0,1 μm

Solids at Outlet

< 50 mg/Nm3

Manufacturing Material

A-36/A304

Gas Flow Rate

20,000 a 200,000 m3/hh

Imagen electrostatico black

Our Valuable Cliente Portfolio

Here is a brief list of clients who have trusted our expertise and quality in the development of Environmental Control Equipment:

Environmental Control Equipment with
High Quality

We specialize in the construction of environmental control equipment, designed and manufactured according to ISO standards. We meet the highest standards to provide reliable and durable products, contributing to environmental protection and ensuring efficient performance in every application.

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Fiber Injection System

Thanks to computational modeling and design, we achieve efficient burning of light fibers in suspension and a uniform distribution of fiber over the grate.

Traveling Grate

Designed specifically for continuous, automatic operation with minimal maintenance, this system allows the biomass to have the necessary residence time for complete combustion.

Combustion Chamber

Using advanced thermal and mechanical simulation techniques, we optimize the shape and dimensions to maximize the transfer area and prevent the presence of fouling in convective zones.

Secondary Air

The latest innovation in our energy optimization system is the precise addition of secondary air to generate cyclonic combustion.

Optimization Equipment

Utilizing the residual heat present in combustion gases is crucial for reducing energy consumption. To achieve this, we have designed a compact economizer with specially manufactured finned tubing, which reduces the flue gas exit temperature.

Emission Control Systems

In line with our efforts in energy transformation and reducing environmental impact, we have designed and implemented high-efficiency filtration systems that include bag filters and multicyclones. These systems complement our design, which already significantly reduces the gas flow per kilogram of steam supplied.

Biomass Boiler for High Pressure

Capacity 25 – 40 t/h
PressureFrom 30 a 40 Bar (435 – 580 Psi)
Steam generatedSuperheated steam 450°C
Kind of builderWater-tube boilers
Biomasses

All biomasses can be burned, but generally they work with:

  • Fiber
  • Cusco or shell
  • Rachis or empty clusters
Incluided Equipment

Economizer + Superheater

Suitable for Electric Cogeneration